Semi-automatic vaj huam sib luag Bender EMBC2202
cov khoom specification
| Tsis muaj. | Lub npe | Parameter | Chav tsev |
| 1 | Max. Ntev | 2200 | mm |
| 2 | Max. dav | 1500 | mm |
| 3 | Min.Khoov ntev | 260 | mm |
| 4 | Min.bending dav | 190 | mm |
| 5 | Max.bending thickness(MS,UTS 410N/mm²) | 2 | mm |
| 6 | Max.bending thickness(SS,UTS700N / mm²) | 1.2 | mm |
| 7 | Min.bending thickness(MS,UTS 410N/mm²) | 0.35 Nws | mm |
| 8 | Max.bending qhov siab | 200 | mm |
| 9 | Ntev hloov hom ntawm cov xovxwm sab sauv | Mtxhua xyoo | |
| 10 | Qhov hnyav | 22 | T |
| 11 | Outlook loj:L*W*h | 6100 * 2700 * 2920 hli | mm |
Cov yam ntxwv thiab cov qauv tseem ceeb
Hais txog lub tshuab tsim thiab tsim, Hebei Hanzhi CNC Machinery Co., Ltd.Feem ntau tsom rau cov ntsiab lus hauv qab no:
1. Lub tswv yim kev lag luam uas ua raws li kev ua tau zoo thiab txuag tus neeg siv txhua lub nyiaj.
2. Lub tswv yim tsim kev ntseeg siab heev thiab meej.
3. Cov ntaub ntawv zoo raw khoom, yuav khoom thiab cov txheej txheem ua haujlwm zoo.
4. Ntau qhov tseem ceeb ntawm kev siv yooj yim thiab kev saib xyuas thiab kev nyab xeeb.
5. Tsawg tus nqi tu thiab tu nqi hauv tib lub lag luam.
ncej
A. Tsim tus qauv 3D finite element: Raws li tus qauv tsim thiab tsim qauv 3D khoom, tus qauv dynamic finite element yog tsim rau kev suav.Tus qauv txiav txim siab txog cov ntsiab lus tseem ceeb ntawm kev sib txuas ntawm kev quab yuam.Cov rog raug xa mus rau cov kabmob los ntawm kev sib txuas thiab tom qab ntawd kev soj ntsuam lub zog ntawm cov kabmob yog nqa tawm.
Fig. 1 Vaj Huam Sib Luag bender Finite caij dynamic qauv ntawm lub tshuab tiav
B. Kev txheeb xyuas cov txiaj ntsig zoo li qub: Vim qhov kev ua haujlwm qeeb qeeb, qhov kev soj ntsuam lub zog tuaj yeem raug txo kom muaj teeb meem zoo li qub.Raws li lub phaj compression load thiab khoov load nyob rau hauv ntsug kev taw qhia ntawm lub taub hau cutter, cov kev ntxhov siab thiab deformation tshwm sim tau qhia hauv qab no.Qhov siab tshaj plaws kev ntxhov siab tshwm nyob rau hauv lub caj pas ntawm lub cev nrog lub siab tshaj plaws kev nyuaj siab ntawm 21.2mpa thiab lub siab tshaj plaws deformation tshwm nyob rau hauv lub Upper kawg ntawm lub cev nrog ib tug siab tshaj plaws deformation ntawm 0.30mm.
Raws li cov ntsiab lus txheeb xyuas qhov kawg ntawm tus ncej, Q345 steel raug xaiv los ua cov khoom siv;carbon dioxide shield vuam tau saws;tempering kev kho mob yog nqa tawm kom tshem tawm cov kev ntxhov siab generated los ntawm vuam;yog li ua kom qhov tseeb, ruaj khov thiab siab rigidity ntawm cov cuab yeej siv rau kev ua haujlwm ntev.
Fig. 2 Kev ntxhov siab hloov pauv deformation tsom xam ntawm tus ncej
Up ram
Qhov no feem ntau muaj cov slider, siab torque txhuas ntsia hlau, reducer, qhia rail, servo lub cev muaj zog thiab lwm yam.Lub ntsiab tsav yog tswj los ntawm servo lub cev muaj zog thiab kev tswj hom yog servo synchronous tswj, uas tuaj yeem ua kom muaj qhov tseeb ntawm qhov chaw, ceev ceev thiab siab tswj.Lub lubrication ntawm cov hlau lead ntsia hlau thiab cov kev taw qhia rail adopts tsis siv neeg lubrication, thiab cov roj yog 00 #, uas ua kom lub neej kev pab cuam thiab precision ntawm cov hlau lead ntsia hlau thiab qhia rail rau lub sij hawm ntev ua hauj lwm.
Kev soj ntsuam zoo li qub ntawm cov slider sab sauv: qhov kev ntxhov siab hloov lub raum daim duab ntawm lub rooj sab sauv qhia tau hais tias qhov siab tshaj plaws kev ntxhov siab tshwm nyob rau hauv sab sauv, qhov siab tshaj plaws kev ntxhov siab yog 152mpa, qhov siab tshaj plaws deformation tshwm nyob rau hauv qhov kawg ntawm lub rooj sab sauv, qhov siab tshaj plaws deformation. yog 0.15mm
Fig. 3 Kev ntsuam xyuas qhov kev ntxhov siab ntawm cov ram
Raws li cov ntsiab lus txheeb xyuas qhov kawg ntawm cov ram, Q345 steel raug xaiv los ua cov khoom siv;CO2 shielded vuam tau siv;tempering kev kho mob yog nqa tawm kom tshem tawm cov kev ntxhov siab los ntawm vuam;yog li ua kom qhov tseeb, ruaj khov thiab siab rigidity ntawm cov cuab yeej siv rau kev ua haujlwm ntev.
Khoov unit
Lub zog tsav ib feem ntawm lub tshuab khoov yog tsav los ntawm servo lub cev muaj zog yam tsis muaj kev koom tes ntawm hydraulic system, uas muaj qhov zoo ntawm kev txo qis hnav thiab tsim kua muag ntawm cov khoom thiab kev sib kis tau zoo, raws li txoj cai txuag hluav taws xob thiab kev tiv thaiv ib puag ncig. los ntawm lub xeev.
Raws li kev teeb tsa ntawm daim ntawv xov xwm, lub kaw lus cia li xam qhov chaw ntawm lub xovxwm sab sauv riam 3 thiab tswj qhov kev ncua deb ntawm cov xovxwm sab sauv riam 3 thiab qis xovxwm riam 4 txhawm rau txhim kho daim ntawv;Raws li qhov system teeb tsa, txawm tias qhov kev khoov no yog nce lossis nqis, qis xovxwm riam 2 lossis lub xovxwm sab sauv 1 yog tswj kom txav mus sai sai rau txoj haujlwm khoov;Raws li qhov sib txawv ntawm qhov sib txawv, cov riam khoov yog tswj kom txav mus rau hauv txoj haujlwm xam los ntawm patented lub kaum sab xis xam cov mis kom tiav cov dabtsi yog khoov.
Raws li txoj kev sib txawv ntawm kev khoov, tuaj yeem muab faib ua lub kaum sab xis khoov, loj arc dabtsi yog khoov, flattening dabtsi yog khoov, thiab lwm yam, uas lub kaum sab xis khoov tau muab faib ua upward dabtsi yog khoov thiab downward dabtsi yog khoov.
Upper press unit
Fig.6 Upper press unit
Lub tsev xovxwm sab saud: ib feem ntawm tag nrho cov txheej txheem dabtsi yog khoov, EmbC tag nrho servo multilateral dabtsi yog khoov chaw yog nruab nrog ib tug tshwj xeeb sab sauv xovxwm tsev uas yuav tsum tau ntsia thiab manually kho rau txawv phaj ntev.
Txhawm rau ua kom tau raws li qhov yuav tsum tau ua ntawm lub thawv zam kev khoov, peb tau tsim tshwj xeeb zam kev tuag.Ua ntej nias, ib feem ntawm kev zam kev tuag yog nyob rau hauv lub xeev ua ntej nias rau hauv daim duab thiab pib pub mis.Tom qab pub mis, nws yog nyob rau hauv lub xeev tom qab nias hauv daim duab thiab khoov pib.Tom qab khoov, lub sab sauv slider txav.Thaum lub sij hawm txav ntawm lub slider sab sauv, ntu A yuav cia li txav mus rau lub xeev ua ntej nias.Tom qab lub slider sab sauv tau tsiv mus rau qhov chaw teeb tsa, lub zog tom ntej pib.
Fig.7 Khoov lub thawv zam
Tool
Cov cuab yeej khoov tau muab faib ua cov cuab yeej khoov sab sauv thiab cov cuab yeej khoov qis.Cov cuab yeej khoov tshwj xeeb tuaj yeem kho raws li qhov sib txawv ntawm cov neeg siv khoom.
2.Plate feeding unit:
Lub zog, clamping thiab kev sib hloov ntawm cov ntawv hlau yog tswj los ntawm cov neeg hlau 1, lub fixture 2 thiab cov rotating disc 3 raws li.Thaum lub sij hawm tag nrho cov txheej txheem machining, kev pub ntawm cov ntawv hlau yog tswj los ntawm servo motors, ua kom automation thiab ceev positioning, txo lub sij hawm txav thiab nce efficiency.Ua tsaug rau cov qauv kev tsim kho tshiab thiab kev siv tag nrho servo tswj, clamping thiab kev sib hloov ntawm cov ntawv hlau tuaj yeem tswj tau qhov tseeb thoob plaws hauv cov txheej txheem ua haujlwm ntawm ntau qhov chaw khoov.Rau ntau lub workpieces nyuaj, txawm tias polygonal sawv daws yuav, ib qho kev sib hloov tas li ntawm 0.001 tuaj yeem lav.
3.Plate positioning unit:
Lub phaj positioning chav tsev muaj ib tug laug positioning tus pin, ib tug txoj cai positioning tus pin, ib tug pem hauv ntej positioning tus pin thiab rear positioning tus pin;sab laug thiab txoj cai positioning pins muab lub phaj rau sab laug thiab sab xis.Pem hauv ntej positioning tus pin thiab rear positioning tus pin tswj pem hauv ntej thiab nram qab txoj hauj lwm ntawm lub phaj thiab xyuas kom meej tias lub phaj yog sib npaug zos rau lub Upper thiab qis xovxwm riam, uas yog siv los xyuas kom meej qhov chaw ntawm lub phaj.
Lub phaj muab tso rau hauv lub phaj tuaj yeem tso rau ntawm lub phaj thiab tuaj yeem ua tiav ntau qhov kev khoov ntawm ib lub sijhawm, uas ua rau lub sijhawm luv luv ntawm lub voj voog, tswj cov shearing yuam kev ntawm lub phaj ntawm thawj dabtsi yog khoov thiab xyuas kom meej qhov tseeb ntawm dabtsi yog khoov.
4. CNC system
A: Kev sib koom ua ke tsim CNC tshuab thiab software tuaj yeem siv tau thiab tswj tau sai thiab yooj yim
B: Cov yam ntxwv tseem ceeb.
a).EtherCAT txoj kev tswj tsheb npav nrog kev cuam tshuam tsis zoo
b) Txhawb nqa ncaj qha programming, khoov cov ntaub ntawv rau txhua kauj ruam tuaj yeem nkag rau hauv daim ntawv
c) Kev them nyiaj yug rau nkhaus dabtsi yog khoov
d) Fais fab servo tswj tag nrho
e) Kev them nyiaj yug rau dabtsi yog khoov
f) Kev them nyiaj yug rau ob-seem programming
2D programming muaj nuj nqi, ntshuam 2D DXF cov ntaub ntawv kos duab, tuaj yeem tsim cov txheej txheem khoov, khoov loj, khoov lub kaum sab xis, tig lub kaum sab xis thiab lwm yam ntaub ntawv.Tom qab kev pom zoo, kev khoov tsis siv neeg tuaj yeem ua tiav
Daim ntawv teev npe tseem ceeb
| Tsis muaj. | Lub npe | Hom | Lub teb chaws |
| 1 | Ncej | Kev txawj ntse | Tuam Tshoj |
| 2 | Tool | Txawj ntse designer thiab Tuam Tshoj tsum | Tuam Tshoj |
| 3 | Khoov unit | Kev txawj ntse | Tuam Tshoj |
| 4 | CNC System | N-Xovxwm | Tuam Tshoj |
| 5 | Servo lub cev muaj zog | Bystorm | Ltalis |
| 6 | Servo tsav tsheb | Bystorm | Ltalis |
| 7 | Rail | Nanjing Technical Equipment thiab Rexroth | Tuam Tshoj thiab lub teb chaws Yelemees |
| 8 | Ballscrew | Nanjing Technical Equipment thiab Rexroth | Tuam Tshoj thiab lub teb chaws Yelemees |
| 9 | Reducer | STY iav | Taiwan, Suav |
| 10 | Breaker | Schneider | Fabkis |
| 11 | Khawm | Schneider | Fabkis |
| 12 | Hluav taws xob ib feem | Schneider | Fabkis |
| 13 | Kab | Echu | Tuam Tshoj |
| 14 | Qhov sib thooj hloov | Omron | Nyiv |
| 15 | Cov kabmob | SKF/NSK/NWS | Nyiv |
4) Kev tsim, tsim khoom, tshuaj xyuas thiab kev teeb tsa lub tshuab ua tau raws li cov qauv hauv qab no.
1, GB17120-1997
2, Q/321088JWB19-2012
3, GB14349-2011
Daim ntawv teev cov khoom seem thiab cov cuab yeej
| Tsis muaj. | Lub npe | Qt. | Lus ceeb toom |
| 1 | Tool lub thawv | 1 | |
| 2 | Nruab lub ncoo | 8 | |
| 3 | Sab hauv hexagon spanner | 1set ib | |
| 4 | Phau ntawv refueling phom | 1 | |
| 5 | CNC system manual | 1 | |
| 6 | qhib spanner | 1 |
Lub evolution ntawm sheet hlau dabtsi yog khoov tshuab:
Sheet hlau vaj huam sib luag benderstau los ntev heev txij li thaum lawv pib.Keeb kwm, cov cuab yeej siv tes tau siv los ua manually khoov thiab zoo li cov hlau panels, uas yuav tsum tau muaj kev txawj ntse thiab precision.Txawm li cas los xij, nrog rau kev siv thev naus laus zis, automation tau dhau los ua txoj haujlwm no, nce qhov tseeb, nrawm, thiab ua haujlwm tau zoo.
Lub ntsiab lus nyob rau hauv industrial manufacturing:
1. Precision thiab raug:
Sheet hlau vaj huam sib luag benders ua lub luag haujlwm tseem ceeb hauv kev ua tiav kev khoov ntawm ntau cov ntawv hlau.Cov tshuab no tau nruab nrog lub tshuab computer lej tswj (CNC) uas tso cai rau kev tswj cov txheej txheem dabtsi yog khoov.Qib no ntawm precision ua kom txhua lub vaj huam sib luag ua tau raws li qhov xav tau tshwj xeeb thiab muaj qhov khoov thiab cov kaum sab xis.
2. Efficiency thiab Productivity:
Los ntawm automating txheej txheem khoov,sheet hlau dabtsi yog khoov machineho nce efficiency thiab productivity.Cov tshuab no tuaj yeem khoov ntau lub vaj huam sib luag ib txhij, txo lub sijhawm tsim khoom thiab nce cov khoom siv.CNC programming muaj peev xwm tso cai rau cov tuam txhab khaws cia thiab rov ua cov qauv khoov tshwj xeeb, tshem tawm qhov xav tau ntawm kev siv sijhawm siv phau ntawv hloov kho.
3. Versatility:
Sheet hlau vaj huam sib luag benders yog tsim los lis ntau yam ntaub ntawv hlau xws li txhuas, stainless hlau, thiab galvanized hlau.Lawv versatility tso cai rau cov tuam txhab tsim khoom yooj yim xws li cov khoom siv tsheb mus rau HVAC cov khoom.
4. Txo cov khoom pov tseg:
Lub peev xwm dabtsi yog khoov tau muab los ntawm cov ntawv hlau dabtsi yog khoov tshuab txo cov khoom pov tseg.Qhov no yog qhov tseem ceeb heev rau kev tsim khoom niaj hnub no, qhov twg kev ruaj ntseg thiab kev cuam tshuam ib puag ncig yog qhov tseem ceeb zuj zus.Los ntawm kev ua kom zoo ntawm daim ntawv siv thiab txo qhov ua yuam kev los ntawm phau ntawv khoov, cov tuam txhab tuaj yeem txuag cov peev txheej thiab cov nqi.
5. ruaj khov zoo:
Qhov kawg ntawm cov khoom sib xws yog qhov tseem ceeb rau cov tuam ntxhab kom tswj tau lub koob npe nrov thiab cov neeg siv khoom txaus siab.Sheet hlau vaj huam sib luag dabtsi yog khoov tshuab xyuas kom meej tias txhua lub vaj huam sib luag yog khoov nrog tib qhov tseeb thiab qhov tseeb, ua rau cov khoom zoo tsis tu ncua.Qhov kev sib raug zoo no pab cov tuam txhab ua tau raws li cov qauv kev lag luam thiab ua rau cov neeg siv khoom ntseeg siab thiab loyalty.
Hauv kev xaus:
Yuav kom suav tau, daim ntawv hlau dabtsi yog khoov tshuab yog ib qho cuab yeej tseem ceeb hauv kev tsim khoom niaj hnub no.Lawv muaj peev xwm xa cov precision, efficiency, versatility thiab zoo ib yam yog unparalleled nyob rau hauv phau ntawv dabtsi yog khoov txheej txheem.Cov tshuab no tsa cov qauv tsim, tso cai rau cov tuam txhab tsim cov khoom lag luam zoo sai dua thaum txo cov khoom pov tseg.Raws li qhov kev thov rau cov khoom siv hlau zoo txuas ntxiv mus ntxiv, kev siv lub luag haujlwm ntawm cov ntawv hlau dabtsi yog khoov tshuab tau dhau los ua cov kauj ruam tseem ceeb rau cov tuam txhab uas xav ua ntej hauv kev sib tw ua lag luam.
